FILLER MASTERBATCH

Filler masterbatch (Masterbatch) is calcium carbonate (CaCO3) based filler compounds used in plastic industries to modify various properties of the base plastic or plastic polymers. These are specially formulated by compounding blended polyolefin’s with ultrafine calcium Carbonate in the compounding extrusion.

APPLICATION

01 PE shopping bags, garbage bags, woven sack

 

02 PE industrial films, packaging material & containers etc

03 HDPE blowmolding or PP injection molding

PRODUCT INFO

Features

  1. PL PE 75 is a polyethylene based filler masterbatch containing 75% calcium carbonate. It is natural white with excellent dispersion
  2. filler masterbatch can be mixed with polyethylene resin for blowing, extrusion etc and is easy to disperse with good compatibility. It has function as a modifier to improve the heat resistance, flexural strength, size stability and printability. Filler masterbatch also reduces heat release from burning and there force prevents further environmental pollution.

Physical Properties

INDEXTEST METHODUNITTYPICAL VALUE
LLDPE resin-%wt20
CaCO3 content-%wt75
Additives-%wt5
CaCO3 particle sizeMalvern Mastersizer 2000µ2
MI @2.16kg/230°CASTM D1238g/10 mins1-3
DensityASTM D1505g/cm31.75 – 1.78
MoistureASTM D644%0.1 max
Shape-granule2~3 mmФ

Processing suggestions

  1. General loading is recommended at 10~40% with variation according to the products.
  2. The processing temperature is set according to resin’s processing temperature and it applies well among 240±40°C.

Package, Transportation and Storage

  1. PP/PE heavy-duty bag, 25 kg/bag.
  2. Note to avoid moisture, insolation and breakage in transportation
  3. The product is sensitive to moisture. No problem to store in original packing bags. Make sure to use product immediately after open the packing bags. If it has moisture problem, dry it by hot air recycle machine under 90°C for 30 minutes.

Features

  1. PL PE 80 is a polyethylene based masterbatch containing 80% calcium carbonate. It is natural white with excellent dispersion.
  2. It can be mixed with polyethylene resin for film blowing, casting, extrusion etc. and is easy to disperse with good compatibility. It functions as a modifier to improve the heat resistance, slip resistance, size stability and print ability. It also reduces heat release from burning and therefore prevents further environmental pollution.

Physical Properties

INDEXTEST METHODUNITTYPICAL VALUE
LLDPE resin-%wt15
CaCO3 content-%wt80
Additives-%wt5
CaCO3 particle sizeMalvern Mastersizer 2000µ2
MI @2.16kg/230°CASTM D1238g/10 mins4-6
DensityASTM D1505g/cm31.83 – 1.87
MoistureASTM D644%0.1 max
Shape-granule2~3 mmФ

Processing suggestions

  1. General loading is recommended at 10~40% with variation according to the products.
  2. The processing temperature is set according to resin’s processing temperature and it applies well among 240±40°.

Package, Transportation and Storage

  1. PP/PE heavy-duty bag, 25kg/bag.
  2. Note to avoid moisture, isolation and breakage in transportation
  3. The product is sensitive to moisture. No problem to store in original packing bags. Make sure to use product immediately after open the packing bags. If it has moisture problem, dry it by hot air recycle machine under 90°C for 30 minutes.

Features

  1. PL PP 75 is a polypropylene based masterbatch containing 75% super fine calcium carbonate (with strong polypropylene resin). It is natural white with excellent dispersity.
  2. It can be mixed with Polypropylene resin for extrusion, thermal forming, injection etc. and is easy to disperse with good compatibility. It has function as a modifier to improve the heat resistance, flexural strength, size stability and print-ability. It also reduces heat release from burning and there force prevents further environmental pollution.

Physical Properties

INDEXTEST METHODUNITTYPICAL VALUE
PP resin-%wt20
PP Carrier-%wt75
CaCO3 content-%wt5
CaCO3 particle sizeMalvern Mastersizer 2000µ2
MI @2.16kg/230°CASTM D1238g/10 mins10-12
DensityASTM D1505g/cm31.78 – 1.80
MoistureASTM D644%0.1 max
Shape-granule2~3 mmФ

Processing suggestions

  1. General loading is recommended at 5~40% with variation according to the products.
  2. The processing temperature is set according to resin’s processing temperature and it applies well among 240±40°.

Package, Transportation and Storage

  1. PP/PE heavy-duty bag, 25 kg/bag.
  2. Note to avoid moisture, isolation and breakage in transportation
  3. The product is sensitive to moisture. No problem to store in original packing bags. Make sure to use product immediately after open the packing bags. If it has moisture problem, dry it by hot air recycle machine under 90°C for 30 minutes.

Features

  1. VC PP 80 is a polypropylene based masterbatch containing 80% calcium carbonate (CaCO3). It has natural white colour with excellent dispersity.
  2. It can be mixed with Polypropylene resin for extrusion, thermal forming, injection etc. and is easy to disperse with good compatibility. It has function as a modifier to improve the heat resistance, flexural strength, size stability and print ability. It also reduces heat release from burning and there force prevents further environmental pollution.

Physical Properties

INDEXTEST METHODUNITTYPICAL VALUE
PP Carrier-%wt15
CaCO3 content-%wt 80
CaCO3 particle sizeMalvern Mastersizer 2000µ2
MI @2.16kg/230°CASTM D1238g/10 mins15
DensityASTM D1505g/cm31.87-1.93
MoistureASTM D644%0.12 max
Shape-granule2~3 mmФ

Processing suggestions

  1. General loading is recommended at 5~35% with variation according to the products.
  2. The processing temperature is set according to resin’s processing temperature and it applies well among 240±40°C.

Package, Transportation and Storage

  1. PP/PE heavy-duty bag, 25 kg/bag.
  2. Note to avoid moisture, isolation and breakage in transportation
  3. The product is sensitive to moisture. No problem to store in original packing bags. Make sure to use product immediately after open the packing bags. If it has moisture problem, dry it by hot air recycle machine under 90°C for 30 minutes.

CAPACITY

With a installed capacity of 7.500 MT/ Month, PHALE is one of the largest manufacturer of color, black, white, filler and additive masterbatches in Vietnam

FAQ

  1. Excellent physical stability and performance
  2. Safe to operator health and friendly to environment
  3. Save material cost, less trial time, less waste, save manpower
  4. Great dispersion, smooth, no flow line, no block, no spot
  5. Convenient to use, high utilization rate, precise add ratio, efficient, productive

Of course, just feel relieved to tell us your specific require, and then we will make the corresponding customized sample to you.1kg free sample of each kind of Filler Masterbatch, deliver in 3~5 work days.

Flexible shipping terms: FOB, EXW, CIF.

Flexible payment terms: T/ T, L/ C.